Failure Analysis Engineer Jobs in Chennai Electronics Manufacturing Company
⚡ Hiring Now🏫 Chennai Electronics Manufacturing Employment Zones
Chennai has a major private electronics manufacturing sector with EMS companies, PCB assembly units, and consumer electronics manufacturers in Guindy and Ambattur MIDC, employing Tamil-speaking production engineers, quality control analysts, and supply chain executives.
Electronics Manufacturing employment zones in Chennai include Guindy, Ambattur MIDC, Sholinganallur, Anna Nagar, Nungambakkam, T. Nagar, Adyar, Velachery, Taramani, and Perungudi.
📋 Job Description
Jobzi is sourcing qualified candidates for Failure Analysis Engineer positions in Chennai's private Electronics Manufacturing Company sector. This is a full-time opportunity with a reputed Electronics Manufacturing employer in Chennai offering competitive salary, structured growth, and a professional work environment. Tamil communication skills are preferred alongside English for professional and business interaction in Chennai.
📌 Key Responsibilities
- Conduct failure analysis on returned PCB assemblies and electronic units to identify root cause of field failures and production defects
- Perform physical and chemical analysis using tools such as X-ray inspection, optical microscopy, cross-sectioning, and SEM/EDX
- Isolate failed components on PCBs using fault isolation techniques including functional probing, thermal imaging, and JTAG
- Write structured failure analysis reports with photographic evidence, root cause determination, and corrective action recommendations
- Coordinate with design, process, and quality teams to implement containment and permanent corrective actions based on FA findings
- Maintain failure analysis lab equipment in calibrated condition and document analysis procedures
- Track field return and production failure trends and present analysis to quality and engineering leadership
- Support customers with technical responses to field failure queries and escort customer audit teams during FA review sessions
🎓 Qualifications and Requirements
- B.E. in Electronics and Communication Engineering
- Minimum two years of hands-on PCBA failure analysis experience in an electronics manufacturing or reliability lab
- Proficiency in X-ray inspection interpretation for BGA void, crack, and solder joint analysis
- Experience in preparing cross-section samples for optical and SEM/EDX analysis
- Ability to isolate PCB faults using functional test instruments, thermal cameras, and JTAG tools
- Strong technical report writing skills for customer-facing failure analysis documents
- Knowledge of common PCBA failure modes - solder fatigue, PCB delamination, CAF, tin whisker, and EOS
- Good Tamil and English communication skills for team coordination and client interaction in Chennai.
✅ Required Skills
🏆 Certifications and Qualifications
Diploma or B.E./B.Tech. ECE or EEE for technical and engineering roles; IPC-A-610 Certified IPC Specialist (CIS) for PCB assembly quality roles; SMT (Surface Mount Technology) operator certification for production roles; IPC-7711/7721 for rework and repair; ISO 9001 and IEC 62443 internal auditor for quality and OT security roles; APQP and PPAP for quality planning; ESD control awareness (ANSI/ESD S20.20) for ESD-sensitive assembly; RoHS and WEEE compliance training for production
Frequently Asked Questions
What types of electronics manufacturing jobs are available in Chennai?
Chennai's private electronics manufacturing sector offers roles across the full production chain - SMT operators and PCB assembly technicians on the shop floor, quality inspectors and test technicians in quality functions, process and hardware design engineers in technical roles, and production supervisors and plant managers in operations leadership. Industrial zones such as Sriperumbudur, Oragadam, and Ambattur host EMS companies, PCBA units, consumer electronics assemblers, and industrial electronics manufacturers actively hiring across all experience levels.
What qualifications are needed for electronics manufacturing jobs in Chennai?
Entry-level production and operator roles typically require an ITI certificate or Diploma in ECE. Quality and test technician positions prefer a Diploma in ECE with IPC-A-610 or functional test exposure. Engineering roles such as PCB design, hardware design, SMT process, and NPI engineer require a B.E. or B.Tech. in ECE or EEE. Senior operations and plant leadership roles expect a B.E. combined with an MBA or equivalent management qualification and multi-year experience in electronics manufacturing environments.
What is the career growth path in Chennai electronics manufacturing companies?
A typical growth path in Chennai private electronics manufacturing starts at operator or assembly technician level, progresses to senior technician or quality inspector, then to process engineer or production engineer, followed by supervisory roles such as production supervisor or quality engineer, and eventually to manager or plant head positions. Engineers joining at graduate level can advance from junior engineer to senior engineer, then to specialist, lead, or NPI engineer, and onward to plant manager or VP Operations over a ten to fifteen year career in Chennai's growing EMS and electronics sector.
What tools does a Failure Analysis Engineer use in Chennai electronics manufacturing?
A Failure Analysis Engineer in a Chennai private electronics manufacturing company uses X-ray inspection systems to detect BGA voids and solder cracks, optical microscopes and stereo microscopes for visual examination, cross-section preparation kits with grinding and polishing equipment for metallographic analysis, SEM with EDX for material identification and contamination analysis, thermal imaging cameras for fault localisation, and JTAG boundary scan tools for digital fault isolation. Strong documentation and photography skills are essential for producing professional failure analysis reports.
What failure modes should a Failure Analysis Engineer know in electronics?
Failure Analysis Engineers in Chennai electronics manufacturing must be familiar with common PCBA failure modes including solder joint fatigue under thermal cycling, pad cratering on PCB laminates, electrochemical migration or CAF (conductive anodic filament) from ionic contamination, tin whisker growth on tin-finished leads, electrical overstress (EOS) damage on semiconductors, delamination of PCB laminates, and cold or disturbed solder joints from process defects. Knowledge of how each failure mode presents under X-ray, optical microscopy, and cross-section helps in reaching accurate root cause conclusions.
What is the salary for a Failure Analysis Engineer in Chennai?
A Failure Analysis Engineer with two to three years of hands-on PCBA FA experience in Chennai earns Rs.28,000 to Rs.42,000 per month. Engineers with five to six years of cross-section, SEM/EDX, and X-ray analysis experience and a track record of successful customer FA reports earn Rs.55,000 to Rs.68,000. Specialists who can independently manage an FA lab, develop test protocols, and interface with international customers on reliability and field failure issues command the highest compensation in Chennai's private electronics manufacturing and EMS companies.
What is the salary for Failure Analysis Engineer in Chennai Electronics Manufacturing Company in
A Failure Analysis Engineer in Chennai earns between Rs.30,500 and Rs.70,500 per month in July 2026, depending on experience, skills, and employer.
What experience is required for Failure Analysis Engineer jobs in
2 - 6 Years of relevant experience is typically required for Failure Analysis Engineer positions in Chennai's private Electronics Manufacturing Company sector.
வேலை விவரம் - தமிழில்
Chennai-ல் Failure Analysis Engineer வேலைவாய்ப்பு. மாத சம்பளம் ரூ.30,500 முதல் ரூ.70,500 வரை. 2 - 6 Years અனுபவம் தேவை. Electronics Manufacturing Company-ல் Full Time பணி. ஆர்வமுள்ளவர்கள் Jobzi மூலம் விண்ணப்பிக்கலாம்.