Die Casting Engineer Jobs in Chennai Steel and Metal Manufacturing Company
⚡ Urgent Requirement🏫 Chennai Steel and Metal Manufacturing Employment Zones
Chennai's industrial belt hosts private steel and metal manufacturing companies producing structural steel, precision steel tubes, stainless steel components, castings and forgings, aluminium extrusions, copper wiring, and metal stamped parts for automotive, construction, and engineering sectors. Private steel rolling mills, foundries, precision machining companies, and metal fabrication workshops employ metallurgists, production engineers, NDT inspectors, and welding specialists.
Steel and metal manufacturing employment zones in Chennai include Manali, Ennore, Ambattur, Guindy, Sriperumbudur, Irungattukottai, Padi, Thiruvallur, the SIDCO Industrial Estate, and Gummidipoondi. These zones host private steel processing centres, metal casting and forging companies, aluminium extrusion plants, precision machining units, and structural steel fabricators supplying the auto and construction sectors.
📋 Job Description
Jobzi is sourcing qualified candidates for Die Casting Engineer positions in Chennai's private Steel and Metal Manufacturing Company sector. This is a full-time opportunity with a reputed Steel and Metal Manufacturing employer in Chennai offering competitive salary, structured growth, and a professional work environment.
📌 Key Responsibilities
- Set up and optimise HPDC or gravity die casting machine parameters including injection speed, pressure, temperature, and cycle time
- Monitor casting quality for defects such as porosity, cold shuts, misruns, and shrinkage and adjust process parameters
- Coordinate die maintenance activities including die polishing, insert replacement, and cooling channel cleaning
- Control alloy melt quality including degassing, flux treatment, and spectrometer analysis of composition
- Investigate casting rejection root causes and implement corrective actions using PFMEA and 8D tools
- Maintain process parameter records, shift reports, and die life tracking logs
- Support new die trials, first-article inspection, and PPAP activities for customer approvals
🎓 Qualifications and Requirements
- Which die casting process have you worked on - HPDC, gravity, or low-pressure die casting?
- What casting defects have you diagnosed and resolved in production?
- Have you set process parameters on a die casting machine and optimised cycle time?
- How do you control alloy melt quality and prevent porosity in castings?
- Have you coordinated die maintenance and tracked die life and repairs?
- Have you conducted PFMEA or prepared control plans for die casting processes?
- What PPAP or customer approval documentation have you prepared for castings?
✅ Required Skills
🏆 Certifications and Qualifications
Diploma or B.E./B.Tech. Metallurgy, Mechanical, or Production Engineering for technical roles; NDT Level II (UT, MT, PT, RT) for non-destructive testing roles; ASNT (American Society for Non-Destructive Testing) certification for senior NDT roles; AWS D1.1 or EN ISO 9606 welding certification for welding roles; ISO 9001 and IATF 16949 internal auditor for quality; BIS or ASTM material testing knowledge for QC; AUTOCAD or SolidWorks for design roles; EHS and factory act compliance for safety roles
❓ Frequently Asked Questions
What types of jobs are available in private steel and metal manufacturing companies in Chennai?
Private steel and metal manufacturing companies in Chennai hire across production, quality, maintenance, engineering, and safety functions. Shopfloor roles include furnace operators, CNC machinists, welders, and fitters. Technical roles include NDT inspectors, metallurgical lab analysts, and production engineers. Specialist roles such as rolling mill engineers, die casting engineers, forging process engineers, and heat treatment engineers are in demand at mid-level. Senior roles span plant managers, metallurgists, and VP manufacturing positions overseeing multi-line or multi-plant operations.
What qualifications and certifications are preferred for steel and metal manufacturing jobs in Chennai?
ITI trades such as Foundryman, Welder, and Turner suit shopfloor roles in Chennai steel and metal plants. Diploma or B.E. in Metallurgy, Mechanical, or Production Engineering is required for production engineer and supervisor roles. NDT Level II certification from ASNT or BINDT is mandatory for NDT inspector roles. AWS D1.1 or EN ISO 9606 welding qualification strengthens welder candidatures. ISO 9001 and IATF 16949 internal auditor training is valued in quality roles. BIS and ASTM material testing knowledge helps metallurgical lab analysts stand out.
What is the salary range and career growth for steel and metal manufacturing jobs in Chennai?
Entry-level fitters, furnace operators, and welders in Chennai steel and metal companies earn Rs.14,000 to Rs.30,000 per month. Mid-level production engineers, quality engineers, and NDT inspectors earn Rs.18,000 to Rs.62,000 depending on specialisation. Senior metallurgists and rolling mill engineers earn Rs.28,000 to Rs.70,000. Plant managers in private metal manufacturing companies earn Rs.80,000 to Rs.1,90,000. VP Manufacturing roles at multi-plant private steel companies in Chennai can command Rs.1,60,000 to Rs.3,80,000 or more.
What does a Die Casting Engineer do in a Chennai private metal company?
A Die Casting Engineer in a Chennai private metal company sets and optimises die casting machine parameters for HPDC or gravity casting of aluminium or zinc alloy components. They monitor casting quality, diagnose defects such as porosity, cold shuts, and shrinkage, and implement corrective actions. They coordinate die maintenance, control alloy melt quality, and support new die trials and PPAP approvals. B.E. Mechanical with HPDC process experience is the key requirement for this role in Chennai auto component and metal casting companies.
What are common defects a Die Casting Engineer must know in Chennai plants?
Die Casting Engineers in Chennai metal companies must be able to diagnose and correct defects including gas porosity caused by trapped air or hydrogen, shrinkage porosity from inadequate feeding, cold shuts from premature metal solidification, misruns from insufficient fill, flash from die wear or parting line mismatch, and surface blisters from trapped gas near the surface. Understanding the relationship between injection speed, gate design, die temperature, and degassing treatment helps engineers narrow down root causes quickly and reduce rejection rates during production.
Which alloys are die cast in Chennai private metal manufacturing companies?
Aluminium alloys are the most widely die cast materials in Chennai private metal companies, particularly A380, A383, and LM series alloys used for automotive brackets, housings, and structural components. Zinc alloys such as Zamak are used for smaller, thin-wall precision components in consumer electronics and hardware. Magnesium die casting is emerging in Chennai for lightweight automotive applications. Gravity die casting in Chennai typically uses aluminium and copper-based alloys for engine and hydraulic components. Die Casting Engineers with aluminium HPDC experience are most in demand in Sriperumbudur and Irungattukottai clusters.
What is the salary for Die Casting Engineer in Chennai Steel and Metal Manufacturing Company in
A Die Casting Engineer in Chennai earns between Rs.23,000 and Rs.57,000 per month in June 2026, depending on experience, skills, and employer.
What experience is required for Die Casting Engineer jobs in Chennai?
1 - 5 Years of relevant experience is typically required for Die Casting Engineer positions in Chennai's private Steel and Metal Manufacturing Company sector.