Forging Process Engineer Jobs in Chennai Steel and Metal Manufacturing Company
⚡ Urgent Requirement🏫 Chennai Steel and Metal Manufacturing Employment Zones
Chennai's industrial belt hosts private steel and metal manufacturing companies producing structural steel, precision steel tubes, stainless steel components, castings and forgings, aluminium extrusions, copper wiring, and metal stamped parts for automotive, construction, and engineering sectors. Private steel rolling mills, foundries, precision machining companies, and metal fabrication workshops employ metallurgists, production engineers, NDT inspectors, and welding specialists.
Steel and metal manufacturing employment zones in Chennai include Manali, Ennore, Ambattur, Guindy, Sriperumbudur, Irungattukottai, Padi, Thiruvallur, the SIDCO Industrial Estate, and Gummidipoondi. These zones host private steel processing centres, metal casting and forging companies, aluminium extrusion plants, precision machining units, and structural steel fabricators supplying the auto and construction sectors.
📋 Job Description
Jobzi is sourcing qualified candidates for Forging Process Engineer positions in Chennai's private Steel and Metal Manufacturing Company sector. This is a full-time opportunity with a reputed Steel and Metal Manufacturing employer in Chennai offering competitive salary, structured growth, and a professional work environment.
📌 Key Responsibilities
- Design and optimise preform and finish forging sequences for hot or cold forging on mechanical or hydraulic presses
- Calculate material volume, flash allowance, and press tonnage requirements for new forging assignments
- Monitor forging parameters including billet temperature, press speed, lubrication, and die temperature during production
- Investigate forging defects such as laps, underfill, cracks, and grain flow anomalies and implement corrections
- Coordinate die maintenance, die life tracking, and repair scheduling with the toolroom
- Work with heat treatment teams to define post-forging annealing or normalising cycles
- Prepare PFMEA, control plans, and process sheets for new product forging programmes
🎓 Qualifications and Requirements
- Which forging process have you worked on - hot drop forging, warm forging, or cold heading?
- How do you calculate press tonnage requirement for a forging stage?
- Have you designed or modified a preform sequence to reduce flash or improve fill?
- What forging defects have you diagnosed and what corrective actions did you implement?
- How do you specify billet size, heating temperature, and press parameters for a new part?
- Have you coordinated with die makers for die repair or surface treatment?
- What post-forging heat treatment cycles have you specified and why?
✅ Required Skills
🏆 Certifications and Qualifications
Diploma or B.E./B.Tech. Metallurgy, Mechanical, or Production Engineering for technical roles; NDT Level II (UT, MT, PT, RT) for non-destructive testing roles; ASNT (American Society for Non-Destructive Testing) certification for senior NDT roles; AWS D1.1 or EN ISO 9606 welding certification for welding roles; ISO 9001 and IATF 16949 internal auditor for quality; BIS or ASTM material testing knowledge for QC; AUTOCAD or SolidWorks for design roles; EHS and factory act compliance for safety roles
❓ Frequently Asked Questions
What types of jobs are available in private steel and metal manufacturing companies in Chennai?
Private steel and metal manufacturing companies in Chennai hire across production, quality, maintenance, engineering, and safety functions. Shopfloor roles include furnace operators, CNC machinists, welders, and fitters. Technical roles include NDT inspectors, metallurgical lab analysts, and production engineers. Specialist roles such as rolling mill engineers, die casting engineers, forging process engineers, and heat treatment engineers are in demand at mid-level. Senior roles span plant managers, metallurgists, and VP manufacturing positions overseeing multi-line or multi-plant operations.
What qualifications and certifications are preferred for steel and metal manufacturing jobs in Chennai?
ITI trades such as Foundryman, Welder, and Turner suit shopfloor roles in Chennai steel and metal plants. Diploma or B.E. in Metallurgy, Mechanical, or Production Engineering is required for production engineer and supervisor roles. NDT Level II certification from ASNT or BINDT is mandatory for NDT inspector roles. AWS D1.1 or EN ISO 9606 welding qualification strengthens welder candidatures. ISO 9001 and IATF 16949 internal auditor training is valued in quality roles. BIS and ASTM material testing knowledge helps metallurgical lab analysts stand out.
What is the salary range and career growth for steel and metal manufacturing jobs in Chennai?
Entry-level fitters, furnace operators, and welders in Chennai steel and metal companies earn Rs.14,000 to Rs.30,000 per month. Mid-level production engineers, quality engineers, and NDT inspectors earn Rs.18,000 to Rs.62,000 depending on specialisation. Senior metallurgists and rolling mill engineers earn Rs.28,000 to Rs.70,000. Plant managers in private metal manufacturing companies earn Rs.80,000 to Rs.1,90,000. VP Manufacturing roles at multi-plant private steel companies in Chennai can command Rs.1,60,000 to Rs.3,80,000 or more.
What does a Forging Process Engineer do in a Chennai private metal company?
A Forging Process Engineer in a Chennai private metal company designs forging sequences, calculates press tonnage, and sets parameters for hot or cold forging operations. They monitor production for defects such as laps, underfill, and cracks, and implement corrective process changes. They work with toolroom teams on die maintenance and coordinate post-forging heat treatment cycles. They prepare PFMEA and control plans for new forging programmes. B.E. Mechanical with direct forging floor experience is the standard hiring criterion for this role in Chennai.
What types of forgings are produced by Chennai private metal companies?
Chennai private forging companies produce a wide range of components for the automotive, construction, and general engineering sectors. Common forged parts include connecting rods, crankshafts, steering knuckles, flanges, and suspension components for automotive customers. Structural flanges, pipe fittings, valve bodies, and tool steel components are forged for industrial and oil and gas applications. Companies in Ambattur, Guindy, and Sriperumbudur supply both domestic OEMs and export markets. Aluminium and alloy steel forgings have growing demand as automakers shift to lighter materials.
What career growth can a Forging Process Engineer expect in Chennai?
A Forging Process Engineer in Chennai typically progresses to Senior Process Engineer and then Process Manager within 5 to 7 years. Strong performers with die design, toolroom management, and customer development skills advance to Production Manager and eventually Plant Head roles. Those with export market exposure or IATF 16949 process qualification experience have faster career advancement. Forging engineers in Chennai who develop expertise in cold forging or precision warm forging command premium salaries as these processes are being adopted by auto component suppliers to replace machined parts and reduce material waste.
What is the salary for Forging Process Engineer in Chennai Steel and Metal Manufacturing Company in
A Forging Process Engineer in Chennai earns between Rs.25,500 and Rs.60,500 per month in June 2026, depending on experience, skills, and employer.
What experience is required for Forging Process Engineer jobs in Chennai?
1 - 5 Years of relevant experience is typically required for Forging Process Engineer positions in Chennai's private Steel and Metal Manufacturing Company sector.