Thermal Management Engineer Jobs in Chennai EV and Battery Manufacturing Company
⚡ Hiring Now🏫 Chennai EV and Battery Manufacturing Employment Zones
Chennai's private EV and battery manufacturing sector operates electric vehicle assembly, battery pack manufacturing, and EV component supply chain companies in Guindy and Ambattur MIDC, employing Tamil-speaking EV engineers, battery technicians, and quality managers.
EV and Battery Manufacturing employment zones in Chennai include Guindy, Ambattur MIDC, Sholinganallur, Anna Nagar, Nungambakkam, T. Nagar, Adyar, Velachery, Taramani, and Perungudi.
📋 Job Description
Jobzi is sourcing qualified candidates for Thermal Management Engineer positions in Chennai's private EV and Battery Manufacturing Company sector. This is a full-time opportunity with a reputed Electric Vehicle and Battery Manufacturing employer in Chennai offering competitive salary, structured growth, and a professional work environment. Tamil communication skills are preferred alongside English for professional and business interaction in Chennai.
📌 Key Responsibilities
- Design liquid cooling and air cooling systems for battery packs and power electronics modules in EV platforms
- Perform CFD thermal simulations of battery pack enclosures and cold plate geometries using ANSYS Fluent or Siemens StarCCM
- Develop 1D thermal network models for battery pack thermal management system sizing and control strategy definition
- Select thermal interface materials, phase change materials, and encapsulants for battery module and power electronics thermal management
- Analyse thermal runaway propagation paths and implement mitigation strategies including vent channels and intumescent barriers
- Collaborate with mechanical design team to package thermal management hardware within vehicle and pack design constraints
- Conduct vehicle-level thermal validation tests including summer and winter ambient testing and hot soak testing
🎓 Qualifications and Requirements
- Explain the differences between liquid cooling and air cooling for a lithium-ion battery pack in a two-wheeler versus a four-wheeler application
- How do you model heat generation in a lithium-ion cell for a CFD thermal simulation?
- What properties do you evaluate when selecting a thermal interface material for a battery module cold plate?
- How do you analyse thermal runaway propagation in a multi-cell battery module and what design features can slow it down?
- Describe the 1D thermal network approach for sizing a battery pack cooling system
- How do you design a cold plate for uniform temperature distribution across a battery module?
- What tests do you conduct to validate a battery pack thermal management system at vehicle level?
- Good Tamil and English communication skills for team coordination and client interaction in Chennai.
✅ Required Skills
🏆 Certifications and Qualifications
B.E./B.Tech. Electrical, Electronics, Mechanical, or Chemical Engineering for EV and battery roles; BMS firmware development skills; AUTOSAR Adaptive for EV software roles; ISO 26262 Functional Safety for EV electronic safety; UN/DOT 38.3 battery transport safety training; IPC-A-610 for battery pack PCBA assembly; lithium-ion cell chemistry knowledge (NMC, LFP, NCA) for cell engineering roles; EV motor drive (PMSM, BLDC) for power electronics roles; IATF 16949 for EV component quality roles
Frequently Asked Questions
What types of jobs are available in Chennai EV and battery manufacturing plants?
Chennai's EV and battery manufacturing sector offers roles across assembly, engineering, and management functions. Entry-level positions include EV assembly line operators and battery pack assembly technicians in Sriperumbudur and Oragadam plants. Mid-level roles include BMS engineers, embedded software engineers, and battery testing engineers. Senior positions include functional safety engineers, thermal management engineers, and plant managers overseeing full EV manufacturing operations in SIPCOT and Irungattukottai zones.
What qualifications are required for EV engineering jobs in Chennai?
EV engineering roles in Chennai typically require a B.E. or B.Tech. in Electrical, Electronics, Mechanical, or Chemical Engineering. Battery management system roles need CAN protocol and embedded C skills. Functional safety roles require ISO 26262 certification. Power electronics engineers need DC-DC converter and on-board charger design experience. Chemical or materials engineering graduates are preferred for battery cell chemistry roles. Software roles need AUTOSAR and vehicle control unit firmware knowledge.
What is the salary range for EV and battery manufacturing jobs in Chennai?
Salaries in Chennai EV and battery manufacturing vary widely by role and experience. Entry-level assembly operators and technicians earn between 14,000 and 32,000 rupees per month. Mid-level engineers such as BMS engineers, battery testing engineers, and powertrain engineers earn between 26,000 and 85,000 rupees per month. Senior functional safety engineers and software validation engineers earn up to 95,000 rupees. Plant managers and VP-level roles in established EV plants command packages ranging from 85,000 to over 4,00,000 rupees per month.
What does a Thermal Management Engineer do at a Chennai EV company?
A thermal management engineer at a private Chennai EV company designs and validates the cooling and heating systems for battery packs, power electronics, and EV motors. Work involves CFD simulation of battery enclosures and cold plates, 1D thermal network modelling, thermal interface material selection, and thermal runaway propagation analysis. Engineers also define the battery thermal management control strategy and validate systems through summer hot-ambient and winter cold-soak vehicle testing. Chennai EV companies in Oragadam and Thiruvallur recruit thermal management engineers with ANSYS Fluent and battery system experience.
What qualifications do thermal management engineers need for EV jobs in Chennai?
Thermal management engineer roles at Chennai EV companies require a B.E. or B.Tech. in Mechanical Engineering with a strong background in heat transfer, fluid dynamics, and thermal simulation. Proficiency in CFD tools such as ANSYS Fluent, Siemens StarCCM Plus, or OpenFOAM is essential. Experience in 1D thermal network modelling using GT-Suite or MATLAB is preferred. Knowledge of EV-specific thermal challenges including lithium-ion heat generation, electrolyte thermal stability, and thermal runaway propagation is a key differentiator. M.Tech. in Thermal Engineering or Heat Transfer is preferred for senior thermal engineering positions at established EV OEMs.
What are the career growth opportunities for thermal engineers in Chennai's EV sector?
Thermal management engineers in Chennai EV companies can advance to senior thermal engineer, thermal systems lead, or EV systems engineer roles within three to five years. As private EV companies in Tamil Nadu expand into four-wheeler and commercial vehicle platforms, demand for engineers who can manage more complex liquid cooling architectures and heat pump HVAC systems is growing. Thermal engineers with expertise in thermal runaway safety analysis often collaborate with functional safety teams, creating cross-disciplinary career paths. Long-term opportunities include technical architect and chief engineer roles at growing EV startups in the Chennai region.
What is the salary for Thermal Management Engineer in Chennai EV and Battery Manufacturing Company in
A Thermal Management Engineer in Chennai earns between Rs.31,000 and Rs.76,000 per month in July 2026, depending on experience, skills, and employer.
What experience is required for Thermal Management Engineer jobs in
1 - 5 Years of relevant experience is typically required for Thermal Management Engineer positions in Chennai's private EV and Battery Manufacturing Company sector.
வேலை விவரம் - தமிழில்
Chennai-ல் Thermal Management Engineer வேலைவாய்ப்பு. மாத சம்பளம் ரூ.31,000 முதல் ரூ.76,000 வரை. 1 - 5 Years અனுபவம் தேவை. EV and Battery Manufacturing Company-ல் Full Time பணி. ஆர்வமுள்ளவர்கள் Jobzi மூலம் விண்ணப்பிக்கலாம்.